The counter balance valve operates as a pressure relief valve. Both valves had the same setting of 280 bar. In this case, the min. The valve spring pressure stiffness c p. Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. Counterbalance valve is attached here between rod end port of cylinder and directional control valve. A check valve is incorporated in the circuit in Figure 1 to allow free-flow in the reverse direction (i.e. As shown in Figure 1, a counterbalance valve attached to the full-bore (cap end) area of the cylinder and set to 150 bar, at zero load, will force the pump to develop a pressure of 300 bar at the annular (rod end) area before the cylinder is allowed to move (if the annular area is half the full bore). This valve module includes 2 sections, each one composed by a check and a relief valve pilot assisted by pressure in the opposite line: the check section A check valve is incorporated in the circuit in Figure 1 to allow free-flow in the reverse direction (i.e. The setting pressure is lowered by the pressure in the inlet line. Pilot assist at port 3 lowers the effective setting of the relief valve … The load will be held if power is lost with minimal movement over an extended period of time per the leakage rate. Setting Pressure Range Code Pilot Ratio A 3:1 B 4.5:1 C 7:1 CB101 Counterbalance Cartridge Valve Body Material Port Size THIRD-ANGLE PROJECTION Technical Information Code Seals / Kit No. Use a dab of Teflon thread sealant on the check valve threads [3]. Note: Bimba cylinders are grey in color, HPI are black and do not require the check valve. to bypass the counterbalance valve when raising the load). To hold the load, the counterbalance valve must be set to 1.3 * 10000/ 5e-3 = 26e5 Pa, where 1.3 is the safety coefficient, 10000 N is the load, 5e-5 m^2 is the effective piston area in the rod chamber. The counter balance valve operates as a pressure relief valve. They offer free-flow from their port B to A and give leak free closure in opposite direction upto a predetermined pressure. counterbalance valve and allow the motor to start rotating. the company says. The valve opens when the force balance on the valve exceeds the valve cracking setting, at which point the load starts to move. This predetermined cracking pressure can be adjusted within its maximum specified range. Valve spring stiffness. An overcenter, or counterbalance, valve is a pilot assisted-relief valve with a free flow check. A check valve … There are many factors to consider in selecting the right counterbalance valve for a specific application. Figure 1 Counterbalance valve. - the opening pressure of a counterbalance valve depends on the set spring pressure. At a flow rate of 15 GPM that is the equivalent of about 10.8 KW horse power. The usual pressure setting is 1.3 times the load-induced pressure. Generally it is recommended to use a setting of 1.3 multiplied by the maximum load pressure. Start with the counterbalance valve at it's maximum setting which with the Sun valve means it is screwed fully anticlockwise. Counterbalance valves with pilot assist are meant to control an overrunning load. Thus, the spring chamber is in no way related to the tank chamber of the counterbalance valve. Figure 1 Counterbalance valve. A counterbalance valve accomplishes this task. The area of the rod end is 14.1 in2. United States Patent 5875811 . This simulates a counterbalance valve on a typical hydraulic test stand. For this example, increase the relief valve setting to 1450 PSI. Counterbalance valves are used in hydraulic systems working with an overriding (run-away) or suspended load. The pilot ratio refers to the ratio, or difference, between the pilot pressure area and the relief area as shown in Figure 1. A vented style counterbalance valve relieves the bias spring chamber to atmosphere. Part Number: Port size: Max Pressure: Pressure range: Std Setting (Bar) increase per turn (Bar) Counterbalance Valve, Cartridge Series: VCB 0-350 Bar (0-5075 PSI) 0-400 lpm (0-105 gpm ) Features Counterbalance valves for the control or holding of a negative gravitational load. A counterbalance valve is a pressure control, not a speed control. The load on the cylinder can be adjusted using the grey buttons. Counterbalance valve with improved relief pressure setting arrangement . Factory pressure setting established at 32.8 cc/min. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. (b) Circuit. Load holding to 3000 psi with 4000 psi valve setting; Maximum valve leakage at reseat = 5 drops/min. Standard, 4000 psi Maximum Setting. Suppose the cylinder in Fig. (b) Circuit. The counterbalance valve setting can be adjusted by clicking and dragging the "% set" slide bar. Let discovery the system where counterbalance valve with a 3:1 pilot ratio adjusted for pressure setting 3000 psi and with a load pressure 2000 psi at port 1. Clicking on and dragging the "L/min" Slide bar can control the cylinder speed. When the cylinder is moved at high speed with no outer force against the counterbalance valve with 280 bar setting, an inlet pressure of 1575 psi is required. ... (k_p + k_c), where p_s is the valve setting pressure, p_L is the load pressure (p_L = … Reseat exceeds 85% of set pressure; Factory pressure setting established at 2 in³/min. Use low pilot ratios (3:1 and 4.5:1) for applications where loads may vary widely. 1. On a very few machines, the 250 – 300 PSI spread between the relief valve and the compensator settings will not be enough to overcome the cracking pressure of the relief valve. You also need to know the pilot ratio. Counterbalance valves with pilot assist are meant to control an overrunning load. The two-stage valve has overcome many instability problems by preventing the total decay of the stored energy in the cylinder and stopping the valve overreacting. Set up the machine with the maximum load on the actuator being supported by the counterbalance valve. oil-control-counterbalance-valves. Counter balance valves are seat type valves. What pressure setting should be used for the counterbalance valve? to bypass the counterbalance valve when raising the load). The usual pressure setting is 1.3 times the load-induced pressure. Reduce the valve setting by turning the adjustment screw slowly clockwise until the load starts to move. Specify the counterbalance valve relief setting high enough to stop any motion (flow) at the maximum expected actuator pressure. Once the relief valve is set, reduce the compensator setting to 1200 PSI and your pressures are set. Free flow check cracking pressure = 40 psi Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. If you want to know the setting of the motion control valves...they are not counter balance valves, they have a pilot supply to them, then you need to supply pressure to port a or port b. 2. The setting pressure is lowered by the pressure in the inlet line. (a) Section. 3.27 has a six-inch bore and 2:1 area ratio. Fixed-setting, 3-port Counter Balance Valves with pilot assist function similarly to the adjustable versions except the fixed setting is pre-set to a nominal value. By regulating flow into and out of hydraulic actuators, these valves provide static and … The following illustration shows a counterbalance valve schematic. pilot pressure, required to open the relief valve is 333 psi, i.e: [set.pressure 3000 psi] = [load pressure 2000 psi] … Pilot assist at port 3 lowers the effective setting of the relief valve … Selecting the right counterbalance valve. The setting is controlled with the valve spring. Truck Mixers Single Overcentre Counter Balance Valve Ask Price We are highly appreciated by the clients for offering a superior quality range of Truck Mixers Single Overcentre Counter Balance Valve. The dynamic performance of a balance valve is many times better than the dynamic performance of a pilot operated check valve. (a) Section. Dual counterbalance It provides static and dynamic control of load by regulating the flow IN and OUT of the actuator, through ports C1 and C2. If the replacement cylinder is a Bimba brand you must remove the brass filter [1] and install the 58-1863 Check Valve [2]. The parameter specifies the pressure at port L necessary to start opening the valve. Product Description: Counterbalance Valve 3:1 Pilot Ratio Adjustable Range: 1000-4000 PSI Standard Setting: 3000 PSI 25 PSI Check Rated Flow: 30 GPM Cavity: T-2A Replaces Sun CBEA-LHN, CBEALHN, CB-2A-33-H-L, CB2A-33HL Manufacturer: Winner Hydraulics Certifications: IP65, ISO9001, CE, RoHS During lowering of the weight or extension of cylinder, hydraulic oil leaving the cylinder will enter to the primary port of counterbalance valve i.e. The default value is 50e5 Pa. 3. They are designed to create backpressure at the return line of the actuator to prevent losing control over the load. COUNTERBALANCE VALVE SIZE/FLOW RESISTANCE. So, if the pressure on the tank line is high, or if the pressure setting is critical, then a vented style counterbalance valve … From flow selection, vented or non-vented, to adjustment types and setting selections, there is a lot to consider. The pressure you see at the hand pump is the setting of the valve. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. It allows the pressure to fall to the counterbalance setting, which can be … With hydraulic motors, the pilot pressure needed to open the counterbalance valve can be calculated by the following formula: Bosch Rexroth Oil Control manufactures a variety of valves for pressure, flow and motion control of actuators working in both forward and reverse direction. Pressure setting established at 2 in³/min a predetermined pressure least 1.3 times the maximum induced... 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