For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. But having a tri fold memory foam truck bed mattress that fits perfectly in our truck shell camper has been a game changer! This may not be ideal, but certainly seemed like it could be good enough - especially if you were mindful of the pins when transporting the mattress around, and if you typically have an additional sheet over it anyway! This will help when cutting. Be sure to plan this out before you mark and cut a certain section of the tri fold foam! Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. Hercules makes a nice-looking one for about $389. Cutting the Foam. To cut a foam mattress, you need multiple tools, including a straight edge, measuring tape, a marker, and an electric cutting knife. Measure, then use your sharpie to mark what foam you need to cut … Use an abrasive blade such as used to cut stone etc. Slices through all density of foam and foam rubber like butter. Draw out your cutting lines as a guide. Step 5: Cut the memory foam. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. This left me with one of the trifold pieces loose.). The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Use a hot wire to cut horizontally through your memory foam … Mark on all four sides of the foam (top, bottom, and sides). Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. A good night's sleep is crucial in this busy world. Memory foam is a polyurethane material that has added chemicals to increase density and viscosity. Heavy-duty scissors can be used to how to cut memory foam mattresses that is thinner, that is, a topper that is less than about 3/4 inch thick. Many new memory foam mattresses have a slipcover on top for an additional layer of protection. When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Please enter your email and we will send an email to reset your password. We have six dogs. My secret cheap method is a bread knife. We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. Hot wire, anyone? Use a marker to place a dot every 18 to 24 inches where you plan to cut. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. Step 1 Remove the fabric cover or any extra outer layers encasing the foam. If you are using an electric knife, follow all safety instructions. Your three pieces of foam fold up like an accordion. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. (Is this is anti-clickbait? It was time-consuming, messy, far from accurate, and doing the curves was a real pain. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. Wishing you the best. In this video, I cut a foam mattress in half. Then you can just shake it out to clean up. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! A lot less mess than a regular saw blade and the edges are nice and sharp. A well-made memory foam mattress or memory foam mattress topper tends to soften … When using heavy-duty scissors, make sure to … Put a blanket or towel under your work space to catch the tiny pieces of foam that will drop as you cut. I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. One of the things I neglected to mention in my banquette-building post was how to cut the foam. As always, thanks for reading! Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Also if you are using an electric knife ensure that your fingers or the electrical cord is kept away from the cutting blade. In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. I've been using one freehand for years. Best Way to Cut Memory Foam. … The router table is a brilliant, brilliant addition. See images below for clarification**, Straight edge (could even be a piece of cardboard), Seam ripper and basic sewing kit (if your foam is encased in fabric). Ha! Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! I should add that I use a hand-held bread knife, not electric. It is pretty easy to do and I bet you already own all the needed supplies. I’m a lapsed industrial designer. Turn on and guide the electric knife along the line that you drew previously on the foam. Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. Check online. And mine came with a free serving fork -- match that, Professional Foam Saw! Largest Solid Mattress The largest solid mattress … When you purchase through links on our site, we may earn an affiliate commission. It's the dumb way to cut foam. Use a straight edge to help keep everything exact. Step 2. Contact Us. Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. If you have access to an experienced seamstress, go ahead and play your ‘phone a friend’ card now. Get the solid foam and not the egg-crate pattern. https://www.youtube.com/watch?v=bqG5I7sl8kk. If you choose to use a carving knife, use a gentle … Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. How To Cut A Campervan Mattress. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. When making the cuts hold the knife perpendicular and don't compress the foam … Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Remove the slipcover if you’re cutting a memory foam mattress. Fresh interviews weekly. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) … Try and stop every once in a while to make sure you make a clean cut as possible and … It does straight lines and curves with ease. Last but not the least you need to be cautious with everything wh… But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. I was going to suggest the same thing if he had used something else. Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. It's the dumb way to cut foam. Measure and draw lines on your mattress. Press the board or cutting guide down on top of the memory foam to reduce the thickness of the foam that will need to be cut. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Buy two layers of memory foam. One of the things I neglected to mention in my banquette-building post was how to cut the foam. I have used all ways--knife, hot wire, and electric carving knife. Core77 is supported by its audience. When you’re ready to cut the foam, work slowly and basically just saw the thing apart! How to Cut a Foam Mattress Step 1. Depending on your application, this could really matter. Getting a straight, clean cut is important, but cutting memory foam … It worked OK, but the saw created a lot of little foam … So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! Measure and Mark Your Foam. Measure, then use your sharpie to mark what foam you need to cut off. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. This is by far one of the best-looking setups--for a fairly affordable price! Thanks for posting! If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. Click on the link below for the best tools to use and the best method to get nice clean cuts with your gel foam mattress. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. Having all four sides of the foam marked will help you keep your knife at a 90* angle against the mattress top, resulting in a cleaner cut. My mom worked for quite a while in order to make this snug again, but we wouldn’t recommend this approach unless you have the extra time and experience. Lots of idea's. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. as you are marking what to cut off. A memory … Step 3. Use measuring tape to determine where you should cut the foam. 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